Customized CNC Carbon Milled Components According to Your Wishes

Trust in our experience and precision - for CNC carbon milled components that meet the highest demands!

We offer you precise, customized CNC-milled carbon parts that are manufactured exactly according to your specifications and ideas. Whether complex or simple geometries are involved - we realize your expectations in high-quality carbon components. Our modern CNC technology makes it possible to realize even the most demanding designs with the highest precision.

How We Work Together:

1. Send us your technical drawings by email in DXF or PDF format. These files are sufficient to start production.


2. Let us know the desired quantity. Whether prototypes or series production - we adapt flexibly to your requirements.


3. Specify your preferred delivery date. We will ensure that your components are ready for assembly, usually within three days.

Quality Assurance: We attach great importance to the reliability and quality of our carbon products. Each component undergoes strict quality controls to ensure that it meets our high standards and fully satisfies your requirements.

Data Protection: We take the protection of your data very seriously. Your contact details, drawings and/or technical documentation will of course be treated in the strictest confidence and will not be passed on to third parties.

Why You Should Have Your Carbon Fiber Components CNC Milled

The CNC milling of carbon fiber components offers a number of advantages in terms of both efficiency and machining precision. These positive aspects make CNC milling a preferred method for machining carbon fiber components, especially when high precision and material integrity are required.

Advantages of CNC Milling

High Precision and Accuracy: The CNC milling process makes it possible to produce complex geometries with high precision or very tight tolerances. This is extremely important as precise cuts are required to ensure the structural integrity of the carbon fiber.

Complex Shapes: CNC milling enables the machining of complex and three-dimensional shapes that are difficult to achieve with conventional methods.

Conservation of Resources and Low Material Waste: Precise control of the milling process minimizes the risk of damage to the carbon fiber components. This enables efficient processing of the carbon fiber, which increases the material yield and reduces waste.

Efficient Processing for Higher Quantities: Thanks to the automation and programming of the CNC milling machine, large quantities are produced quickly and efficiently with consistent quality. This significantly reduces costs and production time many times over compared to manual processes.

Clean Edges: Carbon is a brittle material that can fray if not processed cleanly. The CNC milling process delivers extremely clean and smooth edges, thereby reducing the risk of delamination.

Several Work Steps in One Machine: Work steps such as drilling, milling, and engraving are carried out in the same CNC milling machine. This saves time and effort, as no changeover to different machines is required.

Repeatability: With CNC technology, identical parts can be produced in series, which is crucial when manufacturing components in large quantities.

Program Storage: Once CNC programs have been created, they are saved and used again as required. This enables the production of identical parts in the future without having to reprogram the machine, increasing consistency and efficiency.

Reduced Effort: Because CNC milling machines are automated, they require less manual intervention, reducing overall effort while minimizing errors.

Diversity: CNC milling machines can work on a variety of materials, including metals, plastics, wood, and composites. They are capable of creating highly complex shapes and geometries that are difficult to realize using traditional methods.

Characteristics of Carbon Fiber

Carbon fiber is a high-performance material that is widely used in many industries due to its outstanding characteristics. At the same time, these characteristics have a significant impact on the processing of the material.

High Tensile Strength: Carbon fibers are characterized by an extremely high tensile strength. They can withstand enormous tensile stresses.

High Stiffness: Carbon fibers have a high stiffness so that they only deform minimally under load. This is essential for structures that require high precision and stability.

High Chemical Resistance: Carbon fibers are highly resistant to chemical attack by acids, bases, and organic solvents, which is why they can be used in corrosive environments.

High Electrical Conductivity: Carbon fibers are electrically conductive, which is useful for certain electronic applications. However, this must be taken into account in non-conductive areas where insulation is required.

Low Weight: Carbon fibers are extremely lightweight as their density is very low. This makes them a preferred material in applications where a low weight level is critical.

Thermal Resistance: Carbon fibers can withstand very high temperatures without significantly losing their mechanical characteristics. They also have very low thermal expansion compared to other materials, so they retain their shape and dimensions over a wide temperature range.

Good Fatigue Strength: Carbon fibers are highly resistant to material fatigue. They retain their structural integrity even after many load cycles.

Low Damping: Carbon fibers have a low ability to dampen vibrations, so they can transmit vibrations well. However, depending on the application, this is both an advantage and a disadvantage.

Anisotropy: The characteristics of carbon fibers are anisotropic, which means that they react differently depending on the direction of the load. This is an advantage when designing structures that require the respective characteristics in specific load directions.

How These Characteristics Influence Machining with the CNC Milling Machine

In principle, machining carbon with a CNC milling machine places high demands on tools, machines, and machining strategies due to the material properties. Careful planning and selection of the right parameters are crucial for achieving high-quality results and maximizing the service life of the tools.

High Hardness and Abrasiveness: Carbon fiber leads to increased tool wear. CNC milling tools for machining carbon fiber components must be diamond-coated or made of carbide. Regular tool changes are necessary to ensure high machining quality.

Low Thermal Expansion: The low thermal expansion of carbon fiber minimizes distortion during machining. However, the milling process generates high heat, which can affect the binder in the material. It is important to optimize the cutting speed and cooling accordingly.

High Stiffness and Low Damping: These properties require the minimization of vibrations during machining, as these inevitably lead to surface defects and poor dimensional accuracy. It is crucial to use a stable clamping device and a vibration-free machine configuration.

Risk of Splinters: When milling carbon fiber, there is a risk of splintering. Effective extraction and suitable protective equipment are required to protect the operator from fine, sharp, and harmful particles.

Anisotropic Characteristics: The anisotropic characteristics of carbon fiber require precise adjustment of machining parameters depending on fiber orientation to avoid fraying and delamination. Cuts made against the fiber orientation usually result in poor edge quality.

Areas of Application for CFRP Milled Components

CFRP (carbon fiber reinforced plastic) is widely used in many industrial sectors due to its exceptional characteristics. The diversity of CFRP milled components and how they contribute to optimizing performance, efficiency, and long-lasting performance in many industries is an almost endless topic and beyond the scope of this article. We have listed some of the most important areas of application for CFRP milled components below:

Aerospace

Structural Parts: CFRP is used for the production of wings, fuselage parts, tail units, and wings, among other things to keep the overall mass of flying objects low.

Interior Components: CFRP parts are used in the cabin to reinforce the structure without increasing the weight.

Automotive Industry

Body Parts: CFRP is used for hoods, roofs, spoilers, and other body parts to reduce the weight of high-performance and luxury vehicles while maintaining structural integrity.

Chassis Components: Heavy-duty parts such as control arms, drive shafts, and stabilizers are made from CFRP to improve vehicle performance.

Sports and Leisure Industry

Bicycle Frames: High-quality bicycle frames made from CFRP offer an optimal combination of lightness and stiffness, increasing rider performance and efficiency.

Sports Equipment: In sports such as tennis, golf, and motorsports, CFRP parts are used for rackets, shafts, and other equipment to increase performance through weight reduction and improved stiffness. Whether it's tubes, plates, or rods - we can implement all parts.

Medical Technology

Prostheses: CFRP is used in medical technology for prostheses and orthoses to provide lightweight but robust solutions for patients. The high stiffness and strength enables a long service life with low weight.

X-ray and MRI Compatibility: Due to its X-ray transparency and non-magneticity, CFRP is ideal for supports and tables in medical imaging equipment.

Mechanical Engineering

Machine Components: CFRP is used for high-precision machine components that require stability under high loads and low vibrations, for example in milling machines and machine tools.

Robot Arms: Light and rigid CFRP structures are ideal for use in robot arms, where they increase load-ability and precision.

Let Our Customers Convince You!

Request Individual Carbon Milled Components Made to Measure